Making New Door Panels

Place one 48 by 48 by 1 8 inch hardboard on a worktable.

Making new door panels.

Be the first to get new products special deals promotions. The cardboard cut pretty easy with a few passes of a new utility knife. Set an old door panel on the hardboard and trace its shape. To make the holes i used a gasket punch at first and for the larger holes but for small door panel clip holes i just drilled 1 2 holes like the original had and cleaned the edge with a sharp knife.

This is part one of hagan street rods modular door panel system. How to build your own car door panels. To custom make door panels that are strong enough for everyday use and or abuse use fiberglass mat to reinforce the high stress areas like the door pull or armrest for instance cut the fiberglass mat into several small pieces and overlap them when applying to the door panel surface for added strength. Mark any holes that will need to be put in.

The videos feature pro builder pete hagan. This series of videos will walk you through building custom interior door panels. Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with.