Making A Router Jig For Door Hinges

Measure 6 inches from the top of the door with the tape measure and make a mark with your pencil.

Making a router jig for door hinges.

Leah demonstrates how to use a router and jig to cut perfect door hinge mortises quickly and easily. The hand tool method requires just a utility knife a hammer or mallet and a sharp wood chisel. Set the depth of the cut to be the same as the depth of your hinge so that the hinge will rest flush on the door. Capture the hinge leaf with the jig s center strips and side pieces apply glue to their edges and clamp them together to make the jig s face.

How to use a door hinge jig. Then you need to put the jig on the side of the door and adjust it. This is why you need to make sure you are following the necessary safety. To start mark where the door hinges should go.

Mark the door for hinge positioning. Double that measurement to determine the width of the jig s center strips drawing below. Find the milescraft door hinge mortising kit for routers 12140713 drop in template design for 1 3 4 and 1 3 8 in. Attach the included router bit to your router.

The power tool method uses a router and hinge mortising jig. Make a straight line perpendicular to the spine of the door by resting the set square in line with your mark. Whenever you are working with tools you can get injured in the process. The key to precise results is guiding the plunge router accurately so the sides of the mortise end up perfectly smooth straight and parallel to the faces of the workpiece.

Begin by measuring the short edge of a hinge leaf excluding the barrel. Attach the jig to your door by screwing it in on both the top and bottom you can fill repaint these holes later. Cut a notch the width of the hinge and about 1 3 4 inches deep. Get the door hinge jig shown in this video through our l.

To make the jig mark the hinge width along one edge of a roughly 6 inch by 8 inch piece of 1 2 inch plywood. You can cut a hinge mortise with hand tools or a power tool. I made the end cuts with a crosscut sled on the tablesaw. Thick doors ideal for routing matching mortises for hinges at the home depot milescraft hingemate200 ready to use drop in door hinge jig for routers 1214 the home depot.

It clamps to your workbench and securing the workpieces in place only takes a second with a. Lay the door on its side with the side that will receive the hinges facing upward.